AME-RCTA350 Three-roller Transfer Coating Machine for Battery Production

AME-RCTA350 Laboratory Transfer Coating Machine is a three-roller transfer coating machine that allows for continuous and intermittent coating and is convenient for applications in surface coating processes on a variety of substrates. Particularly suitable for the lithium-ion battery industry, the machine is designed for the convenience of the researcher, while meeting the requirements for coating accuracy and consistency without any variation from production, and has excellent drying results, making it ideal for R&D and small trials on lithium-ion batteries, supercapacitor, nickel batteries and other secondary batteries.

Features

- Plasma cleaning function optional. - Can switch freely to achieve continuous and intermittent coating. - Substrate tension control, transport stability, configuration correction device. - Hot air oven, the upper and lower double-sided blowing, high-quality drying effect. - Three-roll transfer coating, wider coating window. - Comma scraper measurement, with precision adjustment agencies, access to high-precision coating. - Power generation with analogue signal control, high accuracy ±0.3°C of the heating system and long life. - PLC control,Touch screen operation, easy to use. - Optional solvent recovery device.

Specifications

No.
Item
Technical parameters
1
Suitable system
Lithium iron phosphate, lithium cobalt oxide, lithium manganese oxide system battery positive and negative electrode coating process
2
Coating method
Continuous coating, intermittent coating
3
Number of oven sections
2-3 sections  1.5m/section
4
Mechanical speed
Max. 3m/min
5
Coating speed
0~1m/min recommended
6
Coating gap
Max. 100mm (free setting without limit)
7
Substrate thickness
Aluminum foil:8~30um
Copper foil:8~30um
8
Roll surface design width
400 mm
9
Effective coating width
≤350mm
10
Coated rollers, rubber rollers
Φ120mm
11
Squeegee rollers
Φ80mm
12
Coating accuracy
±3um
13
Double-coated film weight accuracy (mg/cm2)
Coated centre value ±1.0%
14
Slurry viscosity
2000~12000 mpas
15
Single-coated dry thickness range
20-200μm
16
Solvent characteristics
Oily solvent NMP(s.g=1.033,b.p=204℃)
Watery solvent H2O/NMP(s.g=1.000,b.p=100℃)
17
Solid content
20~85%
18
Coating size accuracy (mm)
L≤±1、W≤±0.5
19
Positive and negative alignment accuracy (mm)
L≤±1、W≤±0.5

Coating Head

No
Item
Technical parameters
1
Roller installing structure
Steel frame firmly installed
2
Roller surface treatment
Metallic aluminum roller surface oxidation
3
Tension control system
Automatic constant tension control
4
Correction method
Automatic EPC control, travel 50mm
Roll materials with 3-inch inflatable shaft fixed;
5
Feed roll materials method
Unwinding with single inflatable shaft
6
Maximum unwinding diameter
Ф250mm
7
Maximum bearing capacity of inflatable shaft
80Kg
8
Number of unwinding inflatable shaft
1 pcs
9
Main drive motor
Servo motor
10
Scraper structure
Double-sided comma scraper
11
Coating roller(steel roller)
Surface hard chromium plating
12
Back roller(glue roller)
Surface package imported EPDM
13
Scraper intermittent height adjustment
Manual
14
Single machine head position
Installation and operation in front of oven

Oven

No.
Item
Technical parameters
1
Oven structure
Single layer independent heating, up and down configuration
2
Oven length
1.5m/section, 2-3 sections in total
3
Material
SUS304 stainless steel
4
Temperature control
Divided into normal working temperature control, over-temperature monitoring alarm protection control, and cut off the heating main power; all sections are completely independent control
5
Heating method
Electric heating, hot air circulation structure
6
Single oven heating power
9KW
7
Oven internal temperature
Design Max150℃,Single section oven internal temperature difference≤2.5℃
8
Blowing method
Upper and down blowing,upper and down wind chamber shared heating body
9
Tuyere structure
The tuyere groove using a special mold slotted
10
Fan control
Contactor control
11
Heating
Solid-state relay
No.
Item
Technical parameters
1
Scraper
Round beating≤±1.5um,Ra0.4, straightness≤±1.5um
2
Coating roller(steel roller)
Round beating≤±1 .5um,Ra0.4 straightness≤±1.5um
3
Glue roller
Round beating≤10um,straightness≤10um
4
Correction error
±0.2mm

Installation environment requirements

- Machine head ambient temperature 25~30℃,others 10~40℃.
- Machine head relative humidity: positive RH ≤35%, negative RH ≤98%,others ≤98%.
- Power supply:3PH 380V,50HZ, Voltage fluctuation range:+8%~–8%;start total power 15KW.
- Compressed air:After drying, filtration and stabilivolt: outlet pressure> 5.0kg/cm2.

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